RCXiVY2+ kamerarendszer

RCXiVY2+ (RCX320 / RCX340)
 

Yamaha's own unique solution for integrated robot vision.

Integrated Robot Vision System with
Simplicity / Sophistication / Assurance
Yamaha's own unique solution for integrated robot vision

  •  Supported controllers: RCX320・RCX340
  •  Number of screen pixels: 400,000 pixels / 1,600,000 pixels / 3,200,000 pixels / 5,000,000 pixels
  •  Model setting capacuiy: 254 models

 

 

Feature

 

Advanced RCXiVY2+ has been launched.

 

 

 

Various data

 

 

 

 

RCXiVY2+ New features

 

 

01 High speed positioning of irregular shaped parts (foods or clothes) NEW

 

Blob search function

Suitable for pick place or detection of parts with wide tolerance in shape and size, or high speed counting.
Detection speed is 2 to 10 times faster that edge detection.

 

 

 

 

02 Detection time is shortened up to 45%. NEW

By adopting a high-performance camera and improving the camera frame rate and CPU capability, detection time is reduced 8 to 45% while the resolution is improved.

 

 

Comparison of search time

 

03 Suitable for parts detection and high volume parts count NEW

 

Application examples *Subject to application and conditions.

  • Detection of electronics components on PC board
  • Detection of accessories in package
  • Counting of the number of bottles in pallet
  • Detection of food labels
  • Detection of screws and washers that secure parts
  • Checking drilled holes
  • Counting of electronics components

 

04 Overlap can be eliminated. NEW

 

Overlapped workpieces are recognized and they can be excluded from the search target.

 

05 Detection with Speed NEW

 

Comparing with edge search, blob search speed is 2 to 10 times faster.

 

 

Comparison of edge search and blob search

* Only doughnut shape workpieces are detected.

 

 

 

 

 

 

It's easy to use because it's an integrated robot.

 

 

01 Robot controller integrated type

 

Typical Robot Vision setup


 

 

  1. Time consuming robot coordinates alignment.
  2. Need to calculate compensation for moving camera setup.
  3. Operation deviation between the camera and robot due to communication time.
  4. Adjustment of communication format is needed.

 

 

RCXiVY2+ system

 

 

  1. Simple calibration function is incorporated.
  2. Coordinates are corrected automatically even when the camera moves.
  3. High-speed connections through dedicated bus line.
  4. Controller is incorporated to provide the central operation.
  5. Applicable to all models of YAMAHA robot lineup.

 

 

 

 

 

 

02 Examples of program commands

【VSEARCH】Detect parts with designated camera

 

Camera and component type to be used for detection and the calibration data to be used can be switched with one command.

 

 

 

 

【VGETPOS】Acquires the coordinates of the detected workpieces.

The search results can be substituted into the point coordinates directly.

 

* The order to substitute into VGETPOS can be selected from the following.
1) Score order, 2) X coordinate, and 3) Y coordinate

【LVOLUME】Intensity of light is adjustable from 0 to 100% range

In detection mode intensity of light can be adjusted with one command.
Detection can be repeated with adjusted intensity.

 

 

 

 

 

Reduced start-up time

 

 

01 3 easy steps for parts registration

 

From image acquisition, registration takes just three steps.

 

 

 

02 Simple parts judgement process  

 

 

Usage example of contour setting pen

When a workpiece with a partially different shape needs to be distinguished and recognized or when the top or bottom needs to be judged, the detection can be performed by painting the contours in different colors by combining the contour setting pen with the priority area pen and reduction area pen.

 

 

 

The score may slightly vary depending on the presence status of the protrusion. However, both are detected.

 

 

 

When no edge is detected in the area set as priority area, this is judged as NG and the workpiece is not detected.

 

 

 

When an edge is detected in the area set as unnecessary area, the score is reduced and the workpiece is not detected.

 

03 Simple calibration  

Conventional equipment combining "image processing unit + robot" requires many steps in "calibration" that aligns the camera coordinates with the robot coordinates. With the RCXiVY2+ system, following the wizard to perform the opera-tion will complete the calibration easily within a short time. In addition, even when the setting position deviates, the calibration is executed and restored immediately.

 

 

04 Calibration is automated with the dedicated jig.  

 

By automating the calibration using the advanced calibration function, highly accurate calibration can be achieved easily without depending on the operator’s skill.
The hand data can also be created automatically and the time necessary for the calibration is reduced greatly.
Since the dedicated jig is the standard part (option part), the jig does not need to be designed and manufactured and can be used immediately.

 

05 Setup time reduced greatly  

 

When using third-party vision, a coordinate conversion program needs to be created in the robot controller since the robot coordinate data differs from the vision format.
In RCXiVY2+, vision system is incorporated in robot controller the robot coordinate data can be stored into the robot point data using single process. This ensures very simple operation. Additionally, the unified control of the camera control and light control can be performed using the robot program. Start-up process will be greatly simplified.

Comparison of setup time

 

 

06 Easy link with peripheral equipment  

One controller provides unified control of robot, gripper, and lighting.

 

 

07 System configuration illustration  

 

* Shows a system configuration example of the RCXiVY2+ unit (with light control board option).
* To the STD.DIO, ACIN, and SAFETY connectors not shown.

 

 

 

Usability

 

 

01 Easy-to-use programming software RCXiVY2+ Studio  

With programming software “RCXiVY2+ Studio”, all vision related operations such as registration of fiducial marks and workpieces used for calibration (contour settings, various parameter settings, and read range settings), backup, restore operation, and operation monitor can be performed.

 

  • Search trial-run, part type registration
  • Reference mark registration (for calibration)
  • Up to 254 workpiece types can be registered.
  • Workpiece can also be added easily.
  • Up to 100 workpieces can be detected at once.
  • Data backup
  • This software functions as a monitor during program operation.

 

02 Easy programming  

Constructing the most suitable robot vision system for an application.
RCX-Studio 2020 program template function

Program is created automatically simply following step-by-step operating process

RCX3 series programming software RCX-Studio 2020 also has following five templates for vision system:

  • Pallet picking using the vision
  • Dispensing work using the vision
  • Gripping deviation correction using the vision
  • Gripping deviation and mounting position correction using the vision
  • Gripping deviation and mounting position correction using the vision (without using any master)

 

 

 

 

 

03 Wide variety of robot system to choose from most suitable and economical solution for robot vision system  

 

XY-X Cartesian robots

 

YK-XG/XE SCARA robots

 

YK-TW orbit type robots

 

FLIP-X single-axis robots

 

04 Up to 254 types of parts registration  

 

Setup changes require only that part numbers be changed. Setup changes are easy.

 

 

05 High-precision search even under low light  

 

Edge search engine is built-in

Supports a variety of applications while being minimally affected by the external environment.

When lighting is sufficient
Accurate search even if lighting is insufficient

 

 

06 Monitor output  

 

Monitor the operating status

Monitor the search status while making calibration settings or during automatic operation.

Contents of output

  • Selected type / Captured image
  • Search result (position, score, scale)
  • Executed command
  • Time required by command

Output method

  • DVI-I (supports digital monitor or analog monitor)

 

07 Lens distortion and camera inclination correction function  

 

Mounting accuracy is improved. Camera is installed in the inclined status.
** Up to approx. 15 degrees

The lens distortion and camera inclination when the angle of visibil-ity is wide or when the camera is installed in the inclined status can be corrected. When the distortion and inclination correction function is enabled during calibration, the calibration data for the distortion and inclina-tion correction is created. When images are captured using this calibration data, captured images are corrected and output.

 

 

08 Also supports moving camera  

 

Even if the camera is mounted on the robot, coordinates are automatically converted according to the robot's movement.

 

Camera position can be selected in accordance with the application.

 

 

09 Conveyor tracking  

 

Ideal for high-speed packaging arrangement high-speed transport of multiple types of items such as pharmaceuticals, cosmetics, and food products.
The vision camera detects the position and orientation of parts moving on the conveyor, and the robot picks them up.

Operating conditions: YK500XG / payload 1 kg (total of workpiece and tool) / horizontal movement 250 mm / vertical movement 1 mm / conveyor speed 100 mm/sec

 

10 Improving productivity by controlling multiple robot systems  

 

 

 

 

 

Support System as a Robot Manufacturer

 

 

01 Verifying application prior to purchase  

User’s application is verified using actual sample parts before making a purchase decision.

Based on the evaluation result, recommendation will be made for most suitable and economical solution.

 


Basic specifications

Robot vision basic specifications

 
Item RCXiVY2+ unit
Basic specifications Applicable controllers RCX340/RCX320
Number of screen pixels 728(H) × 544(V) (400,000 pixels)
1456(H) × 1088(V) (1,600,000 pixels)
2048(H) × 1536(V) (3,200,000 pixels)
2592(H) × 1944(V) (5,000,000 pixels) Note1
Model setting capacity 254 models
Number of connectable cameras 2 cameras
Connectable camera GigE camera PoE: IEEE802.3af 1 ch up to 7W
External interface Ethernet (1000BASE-T) Note2
USB 2.0 2Ch (Up to 5V 2.5W / ch) Note3
External monitor output DVI-I Note4
Monitor resolution: 1024 × 768
Vertical periodic frequency: 60 Hz
Horizontal periodic frequency: 48.4 kHz
Power supply 24 VDC +/-10%, Maximum 1.5 A
Dimensions W45 × H195 × D130 (RCXiVY2+ unit only)
Weight 0.8kg (RCXiVY2+ unit only, when the lighting control board option is selected)
Operating environment Compliant with the RCX340/RCX320 controller.
Storage environment Compliant with the RCX340/RCX320 controller.
Search method Edge search (correlated edge filter, sobel filter), Measurement function, Blob search
Image capturing Trigger mode S/W trigger, H/W trigger
External trigger input 2 points
Function Position detection, coordinate conversion, automatic point data generation, distortion and inclination correction
Camera installation position Fixed to the fixed camera (up, down) or robot (Y-axis, Z-axis).
Perpendicular to the workpiece to be captured.
Setting support function Calibration, image save function, model registration Note5, fiducial mark registration Note5,
measurement function registration Note5, blob registration Note5, monitor function Note5
Lighting control options Number of connectable lighting units Maximum 2
Modulated light format PWM modulated light control (0 to 100%), PWM frequency switchable 62.5 kHz/ 125 kHz
Continuous light, strobe light (follows camera exposure)
Lighting output 12VDC or 24VDC (external supply shared by both channels)
Lighting output For 12VDC supply: Total of less than 40W for both channels.
For 24VDC supply: Total of less than 80W for both channels.

Note1. Since the rolling shutter is used, the tracking is not supported.
Note2. For setting and monitor operations
Note3. It is planned to support this USB later.
Note4. Also usable with an analog monitor by using a conversion adaptor.
Note5. RCXiVY2+ Studio function (requires a Windows PC)

Tracking board basic Specifications

 
Item Tracking board
Basic specifi cations Applicable controllers RCX340/RCX320
Number of connected encoders Up to 2 units.
Encoder power supply 5VDC (2 counters total 500 mA or less) (Supplied from controller)
Applicable encoder 26LS31/26C31 or equivalent line driver (RS-422 compliance).
Input phase A, A, B, B, Z, Z
Max. response frequency 2MHz or less
Counter 0 to 65535
Multiplier 4x
Other With disconnection detection function

External view

Ordering method